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Caterpillar SOS (Scheduled Oil Sampling) Program

No other oil analysis program is as thorough or as reliable at predicting potential trouble early. Each Cat SOS test provides three specific types of diagnostic tests:
  1. Wear analysis - monitors machine wear by detecting, identifying and assessing the amount and type of metal wear elements found in used oil.
  2. Chemical and physical tests - detects the physical presence of unwanted fluids (water, fuel, antifreeze) in the oil.
  3. Oil condition analysis - identifies the loss of lubricating properties by quantifying combustion by-products (soot, sulphur, oxidation and nitration products).
Indication Problem Area & Causes Potential Wear
Soot Excessive Oil Degredation, Thickening Bearing Damage, +/or Piston, Ring, Liner Wear
Oxidation Increase Oil Thickening, Varnish, Carbon Piston, Ring, Liner Wear +/ Bearing Damage
Chromium, Molybdenum, Iron Stuck or Broken Piston Ring(s) Ring, Liner Wear
Silicon, Aluminum, Chromium, Iron Dirt Ingestion, Poor Air Filtration Piston, Ring, Liner Wear
Silicon, Lead, Aluminum, Iron Dirt in Lower Engine Crankshaft Bearing Wear
Copper, Aluminum, Iron Oil Degradation or Contamination Rod Eye, Wrist Pin Wear
Aluminum, Chrome, Iron Oil Degradation, Abnormal Operation Temperature Piston, Ring, Liner Wear
Lead, Aluminum Oil Degradation or Contamination Crankshaft Bearing Wear
Fuel Oil Contamination, Visc. Loss Bearing Damage, +/or Piston, Ring, Liner Wear
Water (NA) +/or Glycol Coolant Leak, Oil Contamination, Sludge Formation Bearing Damage, +/or Piston, Ring, Liner Wear

Oil contamination and degradation can create conditions leading to excessive wear and eventual machine failure. Regular SOS indentifies and measures these various contaminants and sources of oil breakdown. The chart above provides some examples of the most common contaminants found in oil. Other considerations inclued:

  1. Oxidation Products - a chemical reaction between oil and oxygen which leads to plugged filters, lacquering, piston deposits, ring sticking, bore polishing, etc. Excessive operating temperatures accelerate the oxidation process.
  2. Nitration Products - occur in all engines, but only reaches problem levels in natural gas engines. Nitration leads to the same types of conditions that occur with the presence of oxidation products.
  3. Cooling System Temperature - excessively high or low tempeatures eventually lead to engine failure. Overheating typically causes cracking of cylinder heads and cylinder blocks and seizure of pistons. Low operating temperatures lead to other types of problems such as acid formation, sludge and carbon buildup.
  4. High Sulfur Fuels - burning diesel fuel containing high sulfur levels creates oxides of sulphur which react with water vapor to create acids. Excessively low operating temperatures and poor quality lubricants will each accelerate acid formation further degrading the oil.
  5. Sulfur - an increase in sulfur (acid) levels signals danger to all engine parts. It is critical to use oils with TBN levels sufficient to combat the level of sulfur in the fuel being burned. Air humidity, engine operating temperature, oil drain interval, fuel consumption rate, idle time, sump capacity, all play a role in the formation of sulphur.
  6. Excessive Oil Consumption - this signals ring sticking and liner wear. This problem is usually a result of the previously discussed conditions.
At your next service, request a scheduled oil sample taken. It may be the best insurance you have.

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